One-Off Robotics
Founded in 2018 and headquartered in Chattanooga, Tennessee, One-Off Robotics stands at the forefront of advanced manufacturing technology. We specialize in creating the most innovative robotic metal additive manufacturing systems available globally. Our expertise lies in developing cutting-edge, technologically superior systems tailored for the defense, aerospace, research, and specialized production sectors. As the premier US-based provider, One-Off Robotics is dedicated to delivering reliable, state-of-the-art solutions designed to meet the critical production needs of our customers. Our mission is rooted in a commitment to excellence, aiming to equip our clients with the tools necessary for unparalleled success in their respective fields.
One-Off Robotics delivers cutting-edge Wire Arc Additive Manufacturing (WAAM) and Wire Laser Additive Manufacturing (WLAM) systems, versatile for both defense production and R&D. Our technology processes a wide range of metals—copper, aluminum, titanium, nickel, alloys, and steel –ensuring adaptability across various production scenarios.
Centered on 6-axis robots with directed energy deposition (DED) technology, our systems efficiently fabricate large, dense metal parts. WAAM combines electric arc welding and certified materials for part production or repair, while WLAM uses a focused laser to meld wire into precise components.
Our systems are designed for ease, featuring user-friendly interfaces and custom software to optimize manufacturing flows. Enclosed in durable, portable cells, they provide high deposition rates and material efficiency, producing clean, complex parts. With proprietary software integrated for real-time quality control, One-Off Robotics aligns advanced manufacturing capabilities with your exact needs in a compact, efficient package.
Robotic Metal Additive Manufacturing Systems
Problem
One-Off Robotics’ metal additive systems solve key issues in defense, aerospace, and specialized sectors, notably the high costs, lengthy processes, and constraints of traditional manufacturing. Our innovative systems enable efficient production of complex metal parts, reducing material waste and cutting lead times. This technology revolutionizes manufacturing, offering a faster, more cost-effective, and adaptable solution, ensuring that intricate component fabrication meets today’s demanding standards in a streamlined, efficient manner.
Technology Solution:
Hardware: One-Off Robotics leads with WAAM for large-scale metal parts and precise WLAM systems, achieving deposition rates from 0.25 to 10 Kg/hr. Our 6-axis robots, equipped with advanced sensors and automated tooling, are designed for flexibility and precision across various metals.
Software: Proprietary software underpins our technology, enabling single-point control, machine vision analysis, and real-time quality correction. This ensures efficiency, precision, and quality in every print, catering to demanding and developing standards.
Benefits:
One-Off Robotics’ metal additive technology propels industries forward by enhancing design flexibility and product durability. It unlocks new potentials in creating parts with geometries previously deemed impossible, fostering innovation across sectors. The technology stands out by facilitating rapid prototyping and customization, which directly translates into competitive advantages for defense. Moreover, it upholds sustainability by optimizing material usage and energy consumption. Anticipated outcomes include transformative advancements in product development cycles, operational resilience, and a significant leap towards eco-friendly manufacturing practices.
Graphic:
