VALMT Project in Quality Digest

The NCMS Volumetric Accuracy for Large Machine Tools (VALMT) project is the subject of an article in the latest issue of Quality Digest.

...The entire measurement process can be accomplished in a matter of hours rather than days, resulting in more accurate measurements and eliminating costly machine downtime. Calibration is performed in a single set-up with automated measurement of hundreds of points and is completed in just a few hours compared to alternate methods that can take much longer. By accomplishing the measurement task in such a short timeframe, the measurement data is far more reliable.

The VALMT project has pioneered an innovative process in establishing a new methodology in volumetric error compensation for large machine tools which can save the Department of Defense (DOD) and the commercial aircraft industry millions of dollars anually. 

Full Article

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Posted by: philc
Posted on: 3/1/2010 at 2:35 PM
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NCMS Director Dr. Thomas Kurfess Honored by SME

Congratulations to NCMS Director Dr. Thomas Kurfess who has been recognized with the SME Education Award. Renowned as one of the world's leading experts in the field of microscale manufacturing metrology, with research focused on the design and development of high-precision manufacturing and metrology systems, Kurfess began his career in academia at Carnegie Mellon University in 1988, where he rose to the rank of associate professor. 

Dr. Kurfess joined the NCMS Board of Directors which expanded as part of a long-term commitment to keeping the U.S. in a leadership position in global manufacturing.

Full SME Press Release

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Posted by: philc
Posted on: 2/22/2010 at 10:35 AM
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MFG.COM VALMT Project Q&A with Tony Haynes

"...The kind of innovation that Tony and the guys at NCMS are bringing to the table is exactly what the manufacturing industry in the U.S. needs.  Saving millions through enhanced efficiency is a building block to substantially increased competitiveness on a global stage."

Full Article- Industry is Cool: National Center for Manufacturing Sciences

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Posted by: philc
Posted on: 12/4/2009 at 11:54 AM
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VALMT Project in Quality Digest

Quality Digest has published a detailed article on the Volumetric Accuracy for Large Machine Tools (VALMT) project.  VALMT has been nominated for a Defense Manufacturing Excellence Award for "... outstanding cooperative efforts on technology development between government, industry and academia."

A joint project of NCMS called Volumetric Accuracy for Large Machine Tools (VALMT), partnering Automated Precision, Boeing, Siemens and Mag Cincinnati, has pioneered an innovative process and established new methodology in volumetric error compensation for large machine tools. Volumetric error compensation or VEC, is a true volumetric calibration that improves close tolerance and working accuracy of complex five- and six-axis machine tools throughout their entire working envelope.

Full Article

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Posted by: philc
Posted on: 10/29/2009 at 11:11 AM
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NCMS Recognized for Outstanding Graphic Design

NCMS Art Director Christopher Fick has been recognized for his outstanding creativity with three American Graphic Design Awards.

The American Graphic Design Award competition is in its fourth decade and recognizes outstanding new work in 23 categories from print and packaging to internet and interactive design.  The competition is open to everyone in the graphic arts community - graphic design firms, advertising agencies, inhouse corporate and institutional designers, publishers and other media. 

Award Category- Print Collateral.  This image communicates the many benefits of the NCMS Collaborative model.  It is the cornerstone slide of the NCMS PowerPoint presentation used to promote the organization.

 

Award Category- Poster.  This image communicates the new vision and scope of NCMS activities.

 

 

Award Category- Multimedia.  This multimedia holiday card appeared on the NCMS web site. 

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Posted by: philc
Posted on: 9/24/2009 at 9:09 AM
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NCMS-Backed Project Recognized by U.S. Congressman Pete Hoekstra

National R&D Consortium Roadmaps Automotive Supplier to Diversification and Growth

June 30, 2009. The National Center for Manufacturing Sciences (NCMS) and Koops, Inc. welcomed Second District Congressman Pete Hoekstra (R-MI) to Koops world headquarters in Holland, Michigan today to celebrate the successful commercialization of a revolutionary new laser stripping technology created in collaboration with NCMS. This new technology has expanded the Koops business, allowing the firm to grow in a time when many Michigan companies are downsizing.

"NCMS roadmapping services helped Koops create a strategic vision for growth and diversification. During the roadmapping process, we identified competencies and opportunities in the defense and aerospace sectors; opportunities that Koops is now actively exploring. It allowed the company to expand beyond its roots," said Rick Jarman, President & CEO of NCMS. "Koops can now commercialize an incredible new technology, diversify its capabilities, and add more jobs in Michigan."

Congressman Pete Hoekstra (R-MI) and Rick Jarman NCMS President & CEO

Congressman Hoekstra, a longtime advocate of growth and diversification of Michigan businesses to improve employment and stabilize the economy, views the success of Koops as an example to be replicated throughout the State. Diversifying the industrial base of Michigan has the potential to help the State survive the current automaker crisis and generate employment and revenue that will lead to true economic recovery.

The technology, a robotic laser stripping system, is capable of stripping paint from a CH-53E Super Stallion helicopter blade in less than two hours – a time savings of 75% over hand-sanding. The laser system is so precise that it can remove only the top layers of paint, leaving the primer layer intact and not damaging the blade substrate. "When it was done by hand, technicians wore hazmat suits, worked in sweltering heat with toxic stripping chemicals," said Mike Gnam, NCMS Project Manager. "Even a small mistake could result in irreparable damage to a $110,000 helicopter blade. This elegant laser system removes that risk. It’s going to save the Department of Defense about 80% in blade refurbishing costs, not to mention the huge time savings. And for Koops, it represents a valuable market opportunity, since the technology has far, far more potential uses than just taking the paint off helicopter blades."

"It means more equipment available to our warfighters, which has a positive impact on National Security," said Wesley Koops, founder of Koops, Inc. "On the home front, our participation in this project allowed us to add a strategic new product to our portfolio. NCMS managed the project and provided the strategic roadmapping we needed to move out of our traditional role of automotive supplier. Thanks to this project, we’ve been able to build our knowledge base, develop additional complimentary technologies, and add jobs as the business grows."

For more information, contact Phil Callihan, NCMS Executive Director of Communications, at (734) 995-2046 or email philc@ncms.org.

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Posted by: philc
Posted on: 6/30/2009 at 12:01 AM
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FluidScan Monitor Wins Great Ideas Symposium Award

McLean, Va., January 8, 2008 – QinetiQ North America, a global developer of innovative technology solutions for national defense, today announced that its FluidScan™ monitor has won the 2008 Great Ideas Competition Award presented annually by the Society of Automotive Engineers (SAE) at the Department of Defense (DoD) Maintenance Symposium & Exhibition.  The competition recognizes promising new technologies, processes or business practices that participants decide will have a positive impact on DoD equipment maintenance. 

...This device has the potential, in its simplest application, to provide lab-quality results in real-time for the soldier, marine, airman and sailor in the field under urgent conditions,” said LCDR David Scalf, Commander of the JOAP (Joint Oil Analysis Program) together with DoD’s NCMS/CTMA (National Center for Manufacturing Sciences/Commercial Technologies for Maintenance Activities) program.  NCMS/CTMA championed this product within the DoD community and was responsible for its submission for this competition.

Full Press Release

 

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Posted by: philc
Posted on: 1/29/2009 at 10:34 AM
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NCMS ALTERNATIVE ENERGY PROJECT SHINES WITH PRESTIGIOUS INTERNATIONAL INNOVATION AWARD

New Technology will Revolutionize Commercialization of Alternative Energy Vehicles

ANN ARBOR, MI – January 28, 2009. The prestigious JEC Innovation Award for Innovation in Transportation Technology was presented to the National Center for Manufacturing Sciences (NCMS) Hydrogen Cylinder Manufacturing (HCM) project team this week, sharply underscoring the value of collaborative research and development in a global manufacturing marketplace.  The HCM project was honored by an international panel of renowned engineering, manufacturing, R&D, and innovation experts in the Transportation category for its commercial potential, financial impact, and originality.

Formed in response to a key Department of Energy milestone, HCM addresses a crucial obstacle for the Hydrogen Economy: making high pressure hydrogen tanks economically feasible for mass production.  The team’s development of a reliable high-pressure hydrogen storage tank, suitable for volume manufacture will further the possibility of commercializing alternative fuel vehicles by cutting the production cycle  time for a single tank from six hours to an amazing 20 minutes.  The project results indicate that further refinements will eventually cut the production cycle time to less than 10 minutes per tank.  

“This is an incredible honor,” said Rick Jarman, NCMS President & CEO. “Alternative energy is a global challenge, but it’s not just as simple as finding alternative fuel sources. We have to manufacture solutions that make those sources commercially viable. It’s exhilarating to have NCMS once again recognized for managing collaborative partnerships that shatter barriers and quickly bring innovation to market.” 

NCMS is no stranger to global recognition for its collaborative R&D management model: the Michigan-based non-profit has won six Defense Manufacturing Excellence Awards and five consecutive R&D 100 Awards. NCMS also administers the Robotics Technology Consortium for the Defense Department, overseeing over 100 participating companies and a budget in the hundreds of millions. Recently, another collaborative NCMS DOE project made headlines as two recently developed fuel cell stacks served as the sole source of power for an Oakland, California passenger bus for more than 130 hours over two weeks, a fantastic example of NCMS innovation taking one step closer to mass-market reality.

For HCM, NCMS brought together a strong partnership with highly complimentary skills: Profile Composites, Inc; Toyota Motor Engineering & Manufacturing North America; Bayer MaterialScience, LLC; MAG Cincinnati Automation; and A&P Technology worked together to design a new manufacturing process to increase production volume. The HCM team used a resin material custom formulated  by Bayer  and applied it to a dry fiber preform, rather than the conventional – and slow – filament winding process of the traditional model. As a result, a new tank is ready for market eighteen times faster than filament winding, and project partners are confident that speeds can be doubled with additional improvements to the process. 

“The result is a massive reduction in production costs and, suddenly, full production of these tanks is now possible,” said Mike Fancher, NCMS Program Manager for the HCM project. “In fact, we believe that these tanks could be used in commercially available vehicles that will be launched as early as this year.” 

The formal presentation of the award will take place at the JEC Innovation Awards Programme 2009 at the JEC Composites Show, March 24-26, 2009, in Paris, France. This show is one of the largest in the world, with 27,000 attendees and over 1,000 exhibits.

About NCMS

The National Center for Manufacturing Sciences (NCMS) is the largest cross-industry collaborative research and development consortium in North America. It boasts a 22-year track record in the formation and management of complex, multi-partner collaborative R&D programs to deliver innovative manufacturing innovations to market – faster, more affordably, with increased ROI and reduced risk compared to traditional methods.

For more information, visit
http://www.ncms.org

About JEC Group

JEC is dedicated to promoting composites internationally. It supports the development of these materials by fostering knowledge transfer and exchanges between suppliers and users. To date, the JEC network connects more than 200,000 professionals worldwide from 96 different countries.
For more information, visit http://www.jeccomposites.com/

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Posted by: philc
Posted on: 1/28/2009 at 12:21 PM
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NCMS President Rick Jarman quoted in Detroiter Magazine

...Over in Ann Arbor, Richard B. Jarman, president and CEO of the National Center for Manufacturing Sciences (NCMS), agrees that a transformation is under way and needs to be nurtured. “So much is currently dedicated to the automotive industry, but that doesn’t mean it has to be,” he says. “What I see in Michigan, and what I am so optimistic about, is that people (in the traditional automotive-related businesses) understand how to engineer and make things. That capability can cross all kinds of industries.”

Jarman, a former Eastman Kodak Co. executive and co-author of the book “Collaborative R&D: Manufacturing’s New Tool,” is a believer in the power of collaborative alliances. At NCMS, he heads the largest cross-industry collaborative manufacturing research consortium in the United States devoted exclusively to manufacturing technologies, process and practices. Its mission is to develop strategic initiatives and programs aimed at sustaining and enhancing the global competitiveness of North American manufacturing.

In mid-2008, NCMS formed the Robotics Technology Consortium, a not-for-profit subsidiary to speed the development of innovative defense ground robotics technology for the U.S. Defense Department and other government organizations. By the end of the year, more than 100 companies had joined the initiative – a classic example of collaborative innovation at work.

“We need to build an innovation ecosystem, if you will,” Jarman explains. “The ecosystem has three major components. The first is talent, and we’ve got plenty of that. The second is continuous investment in that innovative ecosystem. And last but not least, and often overlooked, an infrastructure that says, ‘We know in an innovative way how to manage intellectual property, and we know how to maintain a steady flow of capital and financing when needed.’ . . . I have been in other areas of the country, other areas of the so-called rust belt, where they experience a real brain drain, but there’s a lot of talent in Michigan, and all we need to do is make sure we can invent a system to thrive.”

Full Article

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Posted by: philc
Posted on: 1/26/2009 at 3:11 PM
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NCMS Wins Deal of the Year Award- VIDEO

Click the image to start video.

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Posted by: philc
Posted on: 1/21/2009 at 12:39 PM
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